400*200*0.5mm Carbon Fiber Strengthened Material 100% 3K Carbon Fiber Panel

400*200*0.5mm Carbon Fiber Strengthened Material 100% 3K Carbon Fiber Panel

Carbon Fiber Panel Description

Carbon fiber plates come in so many variations to fit a wide range of applications. A standard carbon fiber plate is an excellent replacement for aluminum plates when you need something lightweight and strong. The unidirectional plate is extra stiff in one direction and the high-temperature plate is good to 400°F+.

Carbon Fiber PlanelApplication

Carbon fiber plate comes in thicknesses from 0.010” (0.25mm) up to 1.00” (25.4mm) to fit nearly any application. Standard twill and plain weave plates are an excellent choice for replacing aluminum or steel. A veneer plate is good for getting the real carbon fiber look without adding much weight.

Carbon Fiber Panel FAQs

Q1: How strong are Carbon Fiber Plates?

A1: Carbon fiber plates are extremely strong, with tensile strengths ranging from 500 MPa to 7,000 MPa depending on the grade of the carbon fiber and the manufacturing process. The strength-to-weight ratio of carbon fiber is much higher than that of metals like steel or aluminum, which makes carbon fiber plates ideal for applications requiring both strength and lightweight properties.

Q2: Is Carbon Fiber Plate heat resistant?

A2: Yes, carbon fiber plates are highly heat resistant and can withstand temperatures up to 300°C to 600°C (572°F to 1,112°F) depending on the resin matrix used. In some high-performance applications, carbon fiber plates with specialized resins can tolerate even higher temperatures. This makes them ideal for use in aerospace, automotive, and industrial applications where heat resistance is required.

Q3: Are Carbon Fiber Plates resistant to corrosion?

A3: Yes, carbon fiber plates are highly resistant to corrosion, which is one of the key reasons they are often used in marine, automotive, and aerospace applications. Unlike metals, carbon fiber does not rust or corrode when exposed to water, salt, or chemicals, making it ideal for use in harsh environments.

Carbon Fiber Flat Plate Specification:

Production Process of Carbon Fiber Sheets and Plates

1. Raw Material Preparation: Prepreg Preparation: Use high-quality prepreg (carbon fiber fabric impregnated with epoxy resin) to ensure uniform resin content and carbon fiber alignment.

2. Cutting the Prepreg: Cutting: Cut the prepreg to the required size and shape according to the design specifications. Ensure clean edges during cutting to maintain accuracy in the subsequent lamination process.

3. Lamination: Laminating: Stack the cut prepreg layers according to the desired thickness and strength. Each layer of prepreg should be arranged in a specific direction to achieve optimal mechanical properties.

4. Placing in the Mold: Mold Preparation: Select an appropriate mold and place the stacked prepreg into the mold, ensuring the prepreg is flat and wrinkle-free. The mold surface should be treated with a release agent to facilitate demolding.

5. Vacuum Bagging: Bagging: Use a vacuum bag to seal the mold and prepreg, ensuring a good seal. The purpose of vacuum bagging is to remove air and prevent the formation of bubbles and voids during the autoclave process.

6. Autoclave Curing

• Curing: Place the sealed mold into the autoclave, setting the appropriate temperature, pressure, and time for curing. The typical curing temperature ranges from 120-180°C, with a pressure of 5-7 bar. The specific parameters are adjusted according to the properties of the prepreg and product requirements.
• Solidification: During the autoclave process, the resin in the prepreg will flow and cure, forming a solid and robust carbon fiber board structure.

7. Demolding

• Cooling: After curing, allow the mold and carbon fiber board to cool naturally to room temperature.
• Demolding: Carefully remove the carbon fiber board from the mold, ensuring no damage to the surface.

8. Post-Processing

• Trimming: Use cutting equipment to trim the edges of the carbon fiber board to achieve the final dimensions and shape.
• Surface Treatment: Perform surface treatments (such as sanding or coating) to achieve a smooth or matte finish as per customer requirements.